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How To Sew A Patch On A Hat – A Step-By-Step Guide For Beginners



The purpose of patches is only limited by human imagination and creativity. Otherwise, the use of these fabric badges knows no boundaries. We won’t be lying if we say the trend of using cotton emblems has seen no backlash and has constantly evolved with the fashion industry! Surrounded by so much hype and excitement, these cotton emblems are also used for hats.

Yup, hats – be it trucker head wear, something for a school function, or to represent unity during a sports match – head wear patches are the new and latest trend. And not just for that, but if you have a hole in your favorite cap, stitch a cotton badge on it. It will be ready to catch most of the attention wherever you carry it.

Today, we’ll be learning how to sew on a patch on a hat, with and without a sewing-on machine. So without fiddling around, let’s dive into this guide straight away.

Stitch A Patch On Hat With A Sewing Machine

  • Identify The Purpose

Are you stitching a fabric badge on a hat to hide an unwanted hole? If yes, then you’d need a fabric badge that is a little larger than the hole size. Keep this in mind, otherwise; you might fail to achieve the purpose.

However, if you are stitching it on your headpiece to exhibit unity in a public place, support your favorite team, make a political statement, or do something like that, you’d need custom cap patches. These can be ordered from online service providers.

Therefore, the first step is to know the exact purpose.

  • Place The Patch

Very carefully, place your customized cap hat patches or patch on the head wear. Analyze the spot you want to stitch your cotton badge at. Take a look from a little distance to ensure the placed product looks attractive.

  • Bring Your Sewing Machine Into Action

Now, thread the needle of your sewing machine, and choose the stitch length. The ideal stitch length is 2-3 millimeters, but you can select your own. Although personalized fabric badges are attractive enough to gleam up the old apparel, you can still use a decorative stitching thread. In case you use a decorative stitch, we recommend a backing on the cotton badges. It helps in keeping the stitches tight.

Then begin with sewing around the borders of your fabric badge. First, stitch straightly around the edge, and then sew in a zigzag direction to secure it completely.

You can back stitch as well to add more to the secureness of your cotton badge.

  • Remove Excessive Thread

Once the edges and back stitch is secured and completed, you can pull out your cap from the sewing machine. Then remove the excessive thread and make it clean!

There you go – you’ll have a perfectly stitched fabric badge on your cap.

Stitch A Patch On Hat Without A Sewing Machine

  • Place A Fabric If…

Place a fabric if the hole is too big to be covered with a cotton badge. However, the fabric should match the colour of your cap. This tip can be also followed if you are sewing a cotton badge with a sewing machine.

  • Put A Mark On The Spot

The key tip here is to put a mark on the spot you want your cotton badge to be! Experts in this field suggest 24 inches of thread for the purpose, but that can vary depending on the size of your cotton badge. If this whole thing seems like a mess and hassle, you can grab custom patches no minimum from professionals. Personalized headwear is the latest craze among fashionistas.

  • Start The Process

Turn your hat inside out, and push your needle through the hat, having a patch positioned. Stitch it around the edge until you are done with one stitching cycle. Once the stitching cycle is completed, you can go with one more cycle to secure it tightly. Remember, turning your hat inside out is important. Otherwise, the stitches would be visible.

Then turn your hat, and sew small stitches all over the edge with a little distance. Follow this step with patience, or else you’ll be easily messed up with the end product.

  • Remove The Excessive Threads

Using scissors, remove excessive threads and give it a cleaner look!

Sewing Cotton Badges Rather Than Adhesives – Why?

Stitching a cotton badge is a hassle-filled ride, but it becomes super easy and smooth when you follow the right guide like ours. The key to achieving perfect outcomes is to take your time and patiently follow the whole process.

Sewing cotton badges rather than adhesives are recommended for many reasons. Sewing-on is a proven way to get permanent adhesives. If done correctly, sewn cotton badges rarely lose their grip. Besides, hemming up hat patches gives a larger scope for personalization. You can experiment with various designs and styles while sewing the clothe badge.

On the other hand, adhesives are vulnerable to moisture and heat, resulting in less durability.

There is no denying that stitching a cap patch can be a tough process. For that reason, if you wish to free up yourself and still want something personalized for your head wear – go for custom hats Dubai, available online. Many experts personalize the head wear as per the customer’s requirements. Using personalized head wear, you’ll be able to flaunt your overall look without getting your hands dirty in hemming.

Winding It Up

In this blog, we shared a beginner-friendly guide to help you with sewing a patch on a cap. If you have a cap that has lost its charm or has a hole in it – don’t think of tossing it away. You can simply use the stitching techniques and get an “almost-new” head wear for yourself.

The purpose of cotton badges isn’t just limited to hats or caps; they are very helpful in rescuing old pairs of jeans, bags, jackets and much more. As mentioned above, the only limitation to the use of cotton badges is human imagination. Using stitching techniques, you just don’t make your wardrobe interesting but also save a lot of money. Professionals charge too much for such roles.

Get as much creative as you can, and you’d easily surprise anyone who takes a look at your personalized head wear.